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19

2023

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07

Coating line and Made in China 2025

Release time:

2023-07-19


Last year, the state put forward the "Made in China 2025" strategic plan, a new generation of information technology and the deep integration of manufacturing industry is triggering far-reaching industrial changes, the formation of new modes of production, industrial forms, business models and economic growth points. With the gradual disappearance of China's demographic dividend, recruitment difficulties, rising labor costs and other factors prompted the paint spraying industry to speed up the pace of "machine for man".

Paint spraying robots are industrial robots that can automatically spray paint or other coatings. Paint spraying robot mainly consists of robot body, computer and the corresponding control system, hydraulic drive paint spraying robot also includes hydraulic oil source, such as oil pumps, tanks and motors.

Replacing manual spraying with spraying robots can liberate paint sprayers from harsh, heavy, repetitive and monotonous working environments. At the same time, through the application and promotion of spraying robot production line, can improve the coating production efficiency, paint utilization rate and paint body coating quality.

The production process of the current spraying robot mainly centers around: coating three workshops in the paint, top coat line equipment using a line in the paint.

Taking the advanced technology nowadays as an example, the model identification includes grating identification, barcode identification, ultrasonic identification and EMS identification. Industrial robots are composed of three basic parts: the main body, the drive system and the control system. The main body is the machine base and actuator, including the arm, wrist and hand, and some robots also have a walking mechanism. The drive system includes the power unit and transmission mechanism, which is used to make the actuator produce the corresponding action. The control system sends command signals to the drive system and the actuator according to the input program and carries out control.

Promote intelligent manufacturing technology is based on the consideration of multiple factors, first of all, intelligent manufacturing technology can improve product quality, qualification rate can increase customer loyalty; Secondly, intelligent manufacturing technology can achieve flexible production, conversion of product models to shorten the time, so that factories can produce multiple batches, small orders, and even to meet the demand for personalized customization; Thirdly, it is the consideration of the cost. Specifically doubtful, difficult to say, "First, the quality of incoming materials, size control; Second, the process order of the transfer will have an impact on product quality; Third, which places with robots, to have a few functions, how much investment, how long it takes to have the benefits, etc., the real evaluation of the economic benefits is very difficult; Fourth, the process, work procedures, working hours on the close cooperation. Industry insiders said: automation must plan the product form in the next few years, otherwise the huge investment in automated production lines may be obsolete in a few years.